In order to manufacture competitive products, a company must introduce stable mass-production by designing a casting process that can reduce the defect rate. However, coming up with a sound casting process is not easy and requires high costs and much time along with accumulated experiences and know-how.
Based on in-depth knowledge on casting processes and on-the-spot experience, AnyCasting Co., Ltd. offers efficient casting designs according to product shape and process. After selecting an appropriate casting plan and designing a 3D model of it, AnyCasting Co., Ltd. is used to simulate, analyze the results, and modified to optimize the model. As a result, the user is presented with the most appropriate method that can be applied to the production line. In this process, the company can expect cost reduction through the decrease of mould modifications and trial casting and ultimately see overall betterment through a decrease in the defect rate and advancement in new product development skills.
AnyCasting Co., Ltd. also offers customized modules according to the casting process of each company.


Provide Casting design of new products and optimized conditions
  Runner / gating system design, overflow, riser, design of air vent and channel
  locations and shapes, etc.
  Set process variables (gating condition, cooling flux, mould temperature...)
   
Decrease in product defects / Increase in productivity
  Understand source of gas holes and inclusions and provide solutions
  Understand source of shrinkage defects and provide solutions
  (macro shrinkage cavity , micro shrinkage cavity)
  Source of cracks resulting in the inside of large ingots
   
Development of customized modules
  Development of FEM Interface,
  Development of PFC ( Planar Flow Casting) Module,
  Development of Continuous Casting Module, etc.